Box Build Services
Box build is the final discipline that turns components, boards, enclosures, cables, and accessories into a finished, shippable product. It's where every upstream decision is paid back — or not. Elleve's box-build cells handle full system integration: cable harness manufacture, wiring, enclosure population, system-level test, packaging, and pack-out. We can deliver units to your warehouse, drop-ship directly to your end customers, or hold inventory under a vendor-managed program — and we do it with the documentation, serialization, and quality records your channel and your end users expect.
What this service means in practice
Box build is the final discipline that turns components, boards, enclosures, cables, and accessories into a finished, shippable product. It's where every upstream decision is paid back — or not. Elleve's box-build cells handle full system integration: cable harness manufacture, wiring, enclosure population, system-level test, packaging, and pack-out.
We can deliver units to your warehouse, drop-ship directly to your end customers, or hold inventory under a vendor-managed program — and we do it with the documentation, serialization, and quality records your channel and your end users expect.
Capabilities included in this service
Cable Harness & Wire Assembly
Crimp, IDC, soldered terminations; loom and bundle assembly; continuity and hi-pot test on every harness.
System Integration
Mounting boards, connecting harnesses, fastening sub-assemblies — to documented work instructions, not tribal knowledge.
Final Assembly
Enclosure population, torque-controlled fastener installation, anti-tamper measures where required.
System-Level Test
End-of-line test of the integrated product, exercised the way your end customer will use it.
Packaging & Pack-Out
Foam, corrugated, retail-ready, and custom branded packaging — drop-tested where applicable.
Logistics & Fulfillment
Direct-to-warehouse, direct-to-end-customer drop-ship, regional distribution, and reverse logistics for RMAs.
Our Process
A disciplined, repeatable process that eliminates surprises at every stage.
All upstream sub-assemblies and accessories confirmed in kit form before integration starts.
Each input verified against build records before it enters the integration cell.
Per documented work instructions, with torque specs and visual aids at every station.
Full functional test as the customer's end user will experience — power-on, network, application, edge cases.
Per packaging specification, with regulatory inserts, accessories, and serial-to-shipment registration.
Commercial invoices, packing lists, serial registers, and customer handover — clean, complete, exportable.
What we certify to
Build Cells
Dedicated box-build cells for complex multi-sub-assembly integrations
Harness
Hi-pot and continuity test stations on every harness; crimp force monitoring
Torque Control
Pneumatic and electric torque-controlled drivers with logging
Test
Full system functional test stations with network, environmental, and application exercise
Logistics
Warehouse capacity for finished-goods buffer; drop-ship and 3PL integration
Reverse
RMA receipt, diagnostic, repair, refurbish, and return-to-stock capability
Why this service is different at Elleve
The reasons our clients stay long-term — specific to this service.
No finger-pointing across sub-vendors. The same name on the PCB is on the box and on the shipping label.
PCB through pack-out covered by one quality system — no dropped batons at vendor handoffs.
Reduce your warehousing overhead. We ship directly to your channel or your end customers.
RMA, repair, refurbishment, and return-to-stock capability protects your warranty cost from day one.
Who we build for
Each industry has its own standards, certifications, and reliability expectations. We bring the right engineering discipline to each one — from consumer IoT to aerospace electronics.
Built for the meters, controllers, and systems that keep the lights on.
Electronics for a world that doesn't go offline. Always-on reliability.
EV charging, in-vehicle electronics, and transportation infrastructure.
Electronics tough enough for the toughest environments.
Healthcare runs on reliability. We build it in from day one.
Electronics that hold the line — on land, at sea, in the sky.
Ready to build your next product?
From a one-off prototype to volume production — we partner with you across the entire product realization journey.