PCB Assemble Manufacturing
PCB assembly manufacturing is the production heart of an EMS partnership. Elleve operates multiple automated Yamaha SMT lines and a complete test and certification operation to deliver assembled, tested, and certified boards ready for system integration or direct shipment. Every assembly — whether it's the first 100 or the next 100,000 — moves through the same IPC-A-610 quality discipline: inline inspection, in-circuit and functional test, calibration with NABL-traceable references, environmental stress screening where required, and certification management for the regulated markets your product must enter. Manufacturing, test, and certification under one roof means quality records are contiguous and accountability is singular.
What this service means in practice
PCB assembly manufacturing is the production heart of an EMS partnership. Elleve operates multiple automated Yamaha SMT lines and a complete test and certification operation to deliver assembled, tested, and certified boards ready for system integration or direct shipment. Every assembly — whether it's the first 100 or the next 100,000 — moves through the same IPC-A-610 quality discipline: inline inspection, in-circuit and functional test, calibration with NABL-traceable references, environmental stress screening where required, and certification management for the regulated markets your product must enter.
Manufacturing, test, and certification under one roof means quality records are contiguous and accountability is singular.
Capabilities included in this service
SMT Assembly
Automated Yamaha SMT lines handling 01005 to 0201 passives, 0.3 mm pitch BGAs, QFNs, LGAs, and fine-pitch QFPs — high speed, high mix.
Through-Hole & Mixed Assembly
Selective soldering, full wave soldering, and hand-loading for complex mixed-technology boards.
Inline Inspection
3D AOI pre- and post-reflow, solder paste inspection (SPI), and offline X-ray for hidden joints (BGA, QFN).
In-Circuit & Functional Test
Flying probe, bed-of-nails ICT, boundary scan, and custom functional test cells exercising the unit as it will operate in the field.
Calibration & Environmental Testing
NABL-traceable calibration through our in-house NABL certified test lab; burn-in, thermal cycling, HALT/HASS where required by application.
Certification Management
BIS (in-house BIS certified test lab), CE, FCC, UL, RoHS, REACH, IEC — managed end to end.
Our Process
A disciplined, repeatable process that eliminates surprises at every stage.
Line load, kit release, fixture readiness, test program release, and traveler issue confirmed before build start.
Paste print, SPI, placement on Yamaha SMT lines, reflow with profile control; nitrogen reflow available for fine-pitch and lead-free.
Selective or wave solder for THT, hand-soldering cells for delicate or odd-form components.
AOI, X-ray, ICT, FCT — every board, every build, with per-unit pass/fail data captured.
Per-unit calibration where required via our NABL/BIS certified test lab; environmental stress screening for harsh-environment products.
Certification dossiers, per-unit test records, and traceability data exported to customer ERP or quality system.
What we certify to
SMT Lines
Automated Yamaha SMT lines (chip-shooter + flexible heads), lead-free and leaded segregated
Component Range
01005 (0.4×0.2 mm) to large connectors, shields, and odd-form components
Inspection
Inline 3D AOI, SPI, offline X-ray, IPC-A-610 visual
Test
Flying probe + bed-of-nails ICT, boundary scan, custom FCT with calibrated DMMs, scopes, SMUs, electronic loads
Environmental
Temperature and humidity chambers, ESS profiles for industrial and automotive
Standards & Certifications
ISO 9001:2015, IPC-A-610 Class 2/3, IPC-J-STD-001; NABL & BIS certified test lab; CE, FCC, UL pathway management
Why this service is different at Elleve
The reasons our clients stay long-term — specific to this service.
A single quality system, single record, and single owner from paste print through certification dossier.
Every board carries lot, date, operator, machine, test, and calibration data. Field issues are traceable in minutes.
Certified, accredited test capability on the same floor dramatically reduces test failure rates and certification timelines.
IPC-certified operators and inspectors throughout. Quality is in the process, not in the audit.
Who we build for
Each industry has its own standards, certifications, and reliability expectations. We bring the right engineering discipline to each one — from consumer IoT to aerospace electronics.
Built for the meters, controllers, and systems that keep the lights on.
Electronics for a world that doesn't go offline. Always-on reliability.
EV charging, in-vehicle electronics, and transportation infrastructure.
Electronics tough enough for the toughest environments.
Healthcare runs on reliability. We build it in from day one.
Electronics that hold the line — on land, at sea, in the sky.
Ready to build your next product?
From a one-off prototype to volume production — we partner with you across the entire product realization journey.