PCB Designing
Every great electronic product begins with a great PCB. At Elleve, our PCB design team combines deep electrical engineering expertise with hands-on manufacturing knowledge to deliver boards that are not just functional — they're optimized for performance, manufacturability, and cost. From simple two-layer prototypes to complex 16+ layer high-speed designs, we bring your schematic to life with the precision your application demands. Because design and manufacturing live under the same roof at Elleve, layout decisions are made with real production capability in mind — eliminating the costly rework that comes from designs thrown over the wall to a fabricator.
What this service means in practice
Every great electronic product begins with a great PCB. At Elleve, our PCB design team combines deep electrical engineering expertise with hands-on manufacturing knowledge to deliver boards that are not just functional — they're optimized for performance, manufacturability, and cost. From simple two-layer prototypes to complex 16+ layer high-speed designs, we bring your schematic to life with the precision your application demands.
Because design and manufacturing live under the same roof at Elleve, layout decisions are made with real production capability in mind — eliminating the costly rework that comes from designs thrown over the wall to a fabricator.
Capabilities included in this service
Schematic Capture & Circuit Design
Industry-standard tools (Altium Designer, Cadence Allegro, KiCad, OrCAD), library management, and version-controlled design data with full revision history.
Multi-Layer PCB Layout
From 2-layer up to 16+ layers, with controlled impedance, blind/buried vias, microvias, and HDI structures for the densest applications.
High-Speed & RF Design
Signal integrity analysis, length-matched routing, differential pairs for DDR, USB, Ethernet, PCIe; RF design from sub-GHz to mmWave.
DFM, DFA & DFT Analysis
Manufacturing rules check, assembly-friendly layouts, and test-point placement for ICT and functional test access — designed-in, not bolted on.
Stackup Engineering
Material selection (FR-4, high-Tg, Rogers, polyimide flex), copper weights, and controlled impedance calculations to ±10%.
Library & Symbol Management
Vetted, manufacturable component libraries with curated footprints — eliminating an entire class of first-build failures before they happen.
Our Process
A disciplined, repeatable process that eliminates surprises at every stage.
We capture electrical, mechanical, thermal, and regulatory requirements before a single line is routed.
Architecture definition, component selection, and peer review against best-practice design rules.
Placement optimization for thermal and EMI performance, then routing with signal- and power-integrity considerations baked in.
DRC, DFM checks, SI/PI simulation, and thermal review where the application requires it.
Cross-functional review with assembly and test engineers before any data is released.
Complete data package — Gerbers, ODB++, IPC-2581, BOM, pick-and-place, assembly drawings — released under change control.
What we certify to
Compliance
IPC-2221, IPC-2222, IPC-7351, IPC-2581 design standards
Layer Count
Up to 16+ layers, including HDI and rigid-flex constructions
Trace / Space
Down to 3 mil / 3 mil with controlled impedance
Vias
0.15 mm mechanical, microvias, blind & buried vias
Materials
FR-4, high-Tg, Rogers, polyimide flex, metal-core (MCPCB)
Toolchain
Altium Designer, Cadence Allegro, OrCAD, KiCad, Mentor Xpedition
Why this service is different at Elleve
The reasons our clients stay long-term — specific to this service.
In-house manufacturing means designs are validated against real, current production capabilities — not idealized rules.
Design, assembly, and test engineers review every revision together before release.
Pre-qualified, sourced components reduce lead time and supply risk before procurement begins.
NDAs, segregated workflows, and access-controlled design environments protect your IP at every stage.
Who we build for
Each industry has its own standards, certifications, and reliability expectations. We bring the right engineering discipline to each one — from consumer IoT to aerospace electronics.
Built for the meters, controllers, and systems that keep the lights on.
Electronics for a world that doesn't go offline. Always-on reliability.
EV charging, in-vehicle electronics, and transportation infrastructure.
Electronics tough enough for the toughest environments.
Healthcare runs on reliability. We build it in from day one.
Electronics that hold the line — on land, at sea, in the sky.
Ready to build your next product?
From a one-off prototype to volume production — we partner with you across the entire product realization journey.