Tooling and Enclosure Molding
A finished product is more than the PCB inside it. Elleve operates a dedicated tooling and enclosure unit alongside our electronics assembly floor, handling everything from injection-mold tool design through molded enclosure parts, sheet metal fabrication, surface finishing, and final labeling. This co-location is the point. When mechanical and electrical engineering live in the same building, fit-up issues are caught in days instead of weeks, tooling iterations move at the speed of a walk across the floor, and one purchase order delivers an enclosure that's already populated, finished, and labeled — ready for box build.
What this service means in practice
A finished product is more than the PCB inside it. Elleve operates a dedicated tooling and enclosure unit alongside our electronics assembly floor, handling everything from injection-mold tool design through molded enclosure parts, sheet metal fabrication, surface finishing, and final labeling.
This co-location is the point. When mechanical and electrical engineering live in the same building, fit-up issues are caught in days instead of weeks, tooling iterations move at the speed of a walk across the floor, and one purchase order delivers an enclosure that's already populated, finished, and labeled — ready for box build.
Capabilities included in this service
Injection Mold Tooling
Mold design, mold flow analysis, tool sourcing through qualified mold-makers, and lifetime tool maintenance — managed end to end.
Plastic Enclosure Molding
Injection molding for ABS, PC, PC/ABS, PP, and engineering-grade resins; vacuum forming and CNC machining for low-volume needs.
Sheet Metal Fabrication
CNC punching, laser cutting, bending, and welding for steel, aluminum, and stainless steel cabinets, brackets, and chassis.
Test Fixtures & Production Tooling
SMT stencils, pogo-pin bed-of-nails fixtures, programming jigs, assembly aids, and wave-solder pallets — designed and qualified in-house.
Surface Finishing
Powder coating, wet painting, anodizing, plating, and passivation — durable, regulatory-compliant finishes specified to your environment.
Marking, Labeling & IP Sealing
Silk-screen, pad printing, laser etching, regulatory and branding labels; gasket dispensing for IP54, IP65, and IP67 ratings.
Our Process
A disciplined, repeatable process that eliminates surprises at every stage.
DFM for fabrication and molding, feature consolidation, tooling cost optimization before commitment.
Mold and fixture design, supplier selection, build oversight, and acceptance qualification.
Sample parts measured, finished, and approved against the qualified design intent.
Process windows established, capability studies run, ongoing tool maintenance plan agreed.
Per-unit dimensional and finish QC against the qualified first article.
Regulatory marks, serial labels, retail-ready presentation applied in a controlled environment.
What we certify to
Sheet Metal
CNC punching and laser cutting; bending up to 3 mm steel; TIG and MIG welding
Molding Resins
ABS, PC, PC/ABS, PP, polyamide, and glass-filled engineering-grade resins
Metals
Mild steel, stainless steel, aluminum, copper
Finishing
Powder coating booth with curing oven, anodizing, plating, wet paint
Marking
Multi-color silk screen, UV-stable inks, laser etching, pad printing
Sealing & Standards
IP-rated gasket dispensing (incl. form-in-place); ISO-compliant fabrication; RoHS-compliant finishes
Why this service is different at Elleve
The reasons our clients stay long-term — specific to this service.
Tooling, enclosure, finishing, and labeling under one purchase order, one quality system, one accountability point.
When mechanical and electrical engineers work in the same building, design cycles compress dramatically.
Co-located final assembly catches mechanical-electrical interference issues before they multiply across thousands of units.
Branding, certification marks, and serialization specified, applied, and verified in one place.
Who we build for
Each industry has its own standards, certifications, and reliability expectations. We bring the right engineering discipline to each one — from consumer IoT to aerospace electronics.
Built for the meters, controllers, and systems that keep the lights on.
Electronics for a world that doesn't go offline. Always-on reliability.
EV charging, in-vehicle electronics, and transportation infrastructure.
Electronics tough enough for the toughest environments.
Healthcare runs on reliability. We build it in from day one.
Electronics that hold the line — on land, at sea, in the sky.
Ready to build your next product?
From a one-off prototype to volume production — we partner with you across the entire product realization journey.